AIRPLUS® AIRSHIELD™ PAPR Kit

ARCONE AirPlus® AirShield™ PAPR Kit — Reliable Particulate Protection for Grinding and Industrial Applications

The ARCONE AirPlus® AirShield™ PAPR Kit (AP1K-AIRSH) is a complete powered air-purifying respirator system designed for value-minded contractors and trades professionals who require dependable respiratory protection during grinding, cutting, sanding, facility maintenance, and machine operations. The system combines a lithium-ion battery-operated blower unit with the AirShield® high-impact grinding visor, delivering a constant supply of fresh filtered air across the user's face to displace hazardous dust particles, metal fumes, and mists. With NIOSH approvals TC-21C-0947 and TC-21C-1095 and an Assigned Protection Factor (APF) of 25, this kit provides a higher level of respiratory protection than half-face respirators or disposable masks. It is intended for entry-level industrial welding and grinding applications where respiratory, eye, and face protection are required.

Technical Specifications

AirPlus® System Components Included

AirPlus® Replacement Parts & Accessories

AirPlus® Compatible Headtop Options

AirPlus® HEPA Filter Replacement Cadence

The AirPlus® AirShield™ kit is positioned as an accessible entry-level PAPR system that delivers the same APF 25 protection level as higher-priced alternatives while offering up to 14 hours of runtime on a single charge — enough to cover two full work shifts and reduce downtime from battery changes. The inclusion of a spark arrestor, pre-filter, and three-mode alarm system (audio, visual, and vibration) provides a level of built-in safety typically associated with more expensive units.

Key Features & Benefits

8-Setting Airflow Control with Constant Airflow Correction Technology

The blower unit offers 8 discrete airflow settings ranging from 170 LPM to 260 LPM, giving operators precise control over comfort and protection level. Constant airflow correction technology maintains consistent delivery even as filter loading increases, ensuring the APF 25 protection level is sustained throughout the work shift.

Up to 14-Hour Battery Life on a Single Charge

The heavy-duty lithium-ion 6-cell battery provides up to 14 hours of runtime at minimum fan speed, covering two full work shifts before requiring a recharge. This significantly reduces downtime associated with battery changes and keeps workers productive across extended operations.

Three-Mode Alarm System

Audio, visual, and vibration alarms alert the user to low battery voltage, low airflow, and a missing filter condition. This redundant alarm approach ensures the operator receives a warning even in loud environments where an audible-only alarm might be missed.

AirShield® High-Impact Grinding Visor

The included AirShield® visor shell is constructed from DuPont® super tough flame retardant Nylon, providing a large 41.2 square inch viewing area with durable construction suited to grinding environments. The adjustable pera-lok ratchet headgear and quick-connect visor installation allow fast donning, doffing, and adjustment on the job site.

Integrated Spark Arrestor and Pre-Filter

The blower unit ships with a spark arrestor and pre-filter included, protecting the HEPA filter from premature clogging by larger particles and hot sparks. Regular pre-filter replacement (recommended weekly) extends the service life of the more costly HEPA filter, reducing overall consumable costs.

Flexible Quick-Disconnect Breathing Tube with Ergonomic Waistbelt

The expandable breathing tube stretches from 31.5 in to 63 in and features a quick-disconnect fitting, reducing torque on the neck and increasing mobility during active work. The ergonomic waistbelt keeps the blower unit securely positioned at the hip, distributing weight comfortably over long shifts.

Air Train Design Minimizes Fogging

The air train directs filtered air over the head and across the breathing zone, actively reducing fogging on the visor interior. This keeps the operator's line of sight clear during continuous grinding or cutting tasks.

Common Applications

Grinding

The AirShield® visor's large viewing area and the blower's particulate filtration make this kit well-suited for angle grinding operations where metal dust, sparks, and fumes are generated continuously.

Cutting

Cutting operations on steel, stainless steel, and galvanized materials produce fine metal fumes and particulates; the HEPA filtration system captures these hazardous particles before they reach the breathing zone.

Sanding

Sanding generates fine dust that can include hazardous solid particles; the constant positive airflow from the blower unit keeps the face clear of airborne particulates throughout the task.

Facility Maintenance

MRO and facility maintenance professionals working in environments with mixed particulate hazards benefit from the APF 25 protection level and the system's portability and extended battery life.

Machine Operations

Operators working around machinery that generates dust, mists, or metal fumes can wear the PAPR system continuously across a full shift, supported by the 14-hour battery runtime and ergonomic waistbelt design.

Compatible Materials

• Hazardous solid dust particles
• Metal fumes and mists
• Steel and manganese alloy fumes
• Stainless steel fumes (hexavalent chromium)
• Galvanized steel fumes (zinc oxide)
• Cadmium fumes
• Lead fumes
• Ozone

Product Documents

• Linecard
• Linecard

Frequently Asked Questions

Q: What is the Assigned Protection Factor (APF) of this PAPR kit?
A: The AirPlus® AirShield™ PAPR Kit carries an APF of 25, providing a higher level of respiratory protection than half-face respirators or disposable masks.

Q: How long will the battery last on a single charge?
A: The lithium-ion battery provides up to 14 hours of operating time at minimum fan speed, which is sufficient to cover two full work shifts. The battery requires 6 hours to fully recharge and is rated for 500 charging cycles.

Q: What NIOSH approvals does this unit carry?
A: The AirPlus® AirShield™ PAPR Kit is NIOSH approved under TC-21C-0947 and TC-21C-1095.

Q: What airflow range does the blower unit provide, and how many settings are available?
A: The blower delivers airflow from a minimum of 170 LPM (6 CFM) to a maximum of 260 LPM (9.5 CFM) across 8 selectable settings. Constant airflow correction technology maintains consistent flow as the filter loads.

Q: How often do the filters need to be replaced?
A: The pre-filter should be replaced once a week. The HEPA P3 filter should be replaced at least every month, or sooner if the airflow indicator falls below the minimum flow line during daily checks. The spark arrestor should be replaced as needed, specifically if it becomes deformed and no longer fits properly.

Q: Can this blower unit be used with headtops other than the AirShield® grinding visor?
A: Yes. The AIRPLUS® blower unit is compatible with the AirShield® Flip Front (AP1K-A-4500V), Vision® with X81VX (AP1K-V-X81VX), and Vision® with BFFVX (AP1K-V-BFFVX) headtops, allowing the system to be configured for welding and grinding applications depending on the headtop selected.